2006 Harley Davidson FXDWGI Power Train Problems, Complaints and Defects, Recalls and Failures

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2006 Harley Davidson FXDWGI Power Train Problems, Complaints and Defects

 Issue ID691731
 Internal NHTSA #10241178
 ManufacurerHARLEY-DAVIDSON MOTOR COMPANY
 BrandHARLEY DAVIDSON
 ModelFXDWGI
 Model Year2006
 File date29/08/08
 ComponentPOWER TRAIN
Product type codeVEHICLE
 Description of the problem06 harley-davidson fxdwgi (still under warr). Inner primary bearing fails due to the imperfect alignment of the 06 primary case. H-d is aware of this problem and will not install the new improved '07 primary case (perm. Fix) until the bearing fails twice. When the bearing fails, a loud grinding noise emanates from the primary cover area, and ultimately the bearing will seize or blow which, in a catastrophic case, could result in injury or death. H-d knows this is a recurring problem, but will not fix the problem permanently until there are two breakdowns. This is unacceptable and unsafe. This should be a recall. I know this is a problem because i own an06 fxdwgi and so does my boyfriend. We have the same mileage (within 55 miles). We recently rode from nj to wi. His bike starting making a loud noise in the primary case. The mechanic knew the exact problem. They asked "how many times has it happened"? We answered "this is the first time". Dealer indicated that the first time this happens hd will replace the bearing only. We were totally unaware that this was an issue with these bikes at that time. This dealer told me "it probably won't happen to yours - - it's hit and miss". The next day - -approx. 50 miles later (approx. 12,500 mi) my bike had the exact problem (2 out of 2). Since we were now in a different city we went to a different hd shop for repair. We told this dealer we lost a full day of vaca the day before dealing with this problem, and because we were so upset, this dealership was willing to install the "07 fix" (entirely new primary case); however, they needed 2 or 3 days to order the parts and complete the work. We had to return to nj the next day, so i didn't have enough time. They suggested i limp home with this fix and then request that my local hd mechanic give us the "07 fix". Home now & hd is unwilling to fix the bike until the bearing goes again. This is completely ludicrous. This "patch" is unsafe and unsatisfactory. Updated 10/23/08. *jb
 Vehicle Mileage at Failure12558
Number of Occurences1
Source of the issueCONSUMER LETTER
 City and StateMINE HILL, NJ
VIN pattern 1HD1GP1136KXXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons0
No. of fatalities0
 Date of purchase07/08/26
Was original owner?N
Anti-lock brakesN
Cruise controlN
Number of cylinders
Drive train type
Transmission typeMAN
 Vehicle speed55
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's name
 Dealer's telephone number
 Dealer's city
 Dealer's state code
 Dealer's ZIP code
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

 

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